Overview: Filling and Packaging Line for Chemical Products

custom filling and cartoning line for chemical products

Together with our partner PBL, ACIC Machinery custom designed, built, and successfully commissioned a complete line for chemical products in plastic, unstable containers.

  • The line consists of three stations: filling system, ultrasonic welding, and cartoning system, fully integrated for maximum productivity.
  • The line was designed based on high container instability and high level of customization to meet client requirements.
  • Each production process uses state-of-the-art equipment.
  • Certified ISO 7 and ISO 5 using validated processes that are constantly monitored and controlled.
  • Production output (filling system): 100 to 400 containers per minute.
  • Production output (cartoning system): 1 to 50 containers per minute.

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Filling and Sealing

  • Custom loading and unloading system, tailor-made design for unique containers.
  • Different options are available for filling: piston pump, peristaltic pump, mass flow/magnetic measuring system, time pressure system).
  • Check weight control (IPC) for high precision filling.
  • Highly accurate film cutting and placement.
  • Ultrasonic welding system, to seal the tube with film. Option to use a thermal contact system is also available.
  • Camera control and reject system: each machine step is monitored and controlled.
  • An integrated labeling head will apply a label onto each container.
  • Customized Loading/Unloading System
  • IPC Control (100% or Statistical)
  • CIP/SIP System
  • Different filling options available
  • Different container closure systems available
  • User-friendly and fast tool-free format changes
  • Different monitoring functions
  • Designed as a modular machine
chemical filling into unstable plastic tube
check weigher and sealing for tubes after filling

Cartoning Station

  • Carton forming unit, custom-designed for unique cartons.
  • Nest insertion unit.
  • Robotic system for containers/leaflet insertion. High precision, with the ability to work with operators.
  • Carton printing and label application.
  • Custom-designed system.
  • high flexibility for carton and box handling.
  • Fast change-over-time for format change.
  •  Tool-free format change.
  • Designed as a modular system.
Cartoning of tubes