Projects

Filling and Closing Machine for Ready-to-Use Vials and Syringes – RTF FILL 200

RTF-FILL 200

Monobloc filling and closing machine for RTF/RTU (Ready-to-Fill/Ready-to-Use) vials, syringes, and cartridges in nest & tub and tray configurations. 

Overview

Automatic filling and closing machine for Ready-to-Use (RTU) vials and syringes.

Filling volume from 0.5 ml to 50 ml.

200 ppm (up to 400 ppm)

Automatic de-bagging and de-lidding stations using robots

Robotic handling for vials/syringes in nest & tub configuration

Robotic handling and overturning system for vials in tray configuration

100% In-Process Control weight check with retroactive feedback to the dosing system

Robotic Container Handling – Nest & Tub and Trays

Automatic de-lidding of RTU syringes in nest and tub
  • Semi-automatic de-bagging unit with No-Touch-Transfer System 
  • Robotic de-lidding and de-lining 
  • The machine has two container-infeed areas to accommodate different RTU formats (both nest & tub, and trays)
  • Nest & Tub configurations: tubs are automatically transferred to the filling station 
  • Tray configurations: trays are flipped upside-down by a robot arm. Vials are fed to the filling area via a bi-flow table.
  • All processes are designed to minimize glass-to-glass contact and maintain container sterility.
  • Manual or automatic de-bagging and de-lidding units
  • Camera control and rejection stations for container presence or cosmetic integrity
  • Containment under isolator or RABS 

Filling and Closing

Syringe filling in nest
  • Filling system with peristaltic pump or piston filler
  • 100% In-Process-Control (IPC) weight check with retroactive feedback to the dosing system
  • Aluminum cap closing system by blade
  • Closing system with press-fit cap
  • Camera control for cap presence and alignment
  • User-friendly HMI
  • Statistical IPC
  • Filling system with nitrogen purging or vacuum process 
  • Closing system with nitrogen purging or vacuum process
  • Aluminum cap closing system by crimping 
  • Filling of viscous or suspension product 
  • Isolator or RABS containment